01
Front-End
Feedstock Preparation
Segregated biomass, RDF, and organic municipal solid waste are shredded, classified, and homogenized into standardized slurry and dry fractions for optimized reactor feed.
Biomass + Organic Waste → Bio CNG + Useful By-Products
Process Flow Overview
How the System Works
An integrated 6-stage process engineered to recover clean energy from municipal solid biomass and wet organic waste simultaneously.
02
Thermal
Two-Stage Gasification
Pre-conditioned dry biomass undergoes controlled dual-stage thermal gasification, converting solid hydrocarbons into high-energy synthesis gas containing CO, H₂, CH₄, and CO₂.
03
Purification
Syngas Cooling & Dust Removal
Hot synthesis gas passes through heat exchangers to harvest process heat, followed by cyclonic filtration and wet scrubbing to eliminate fly ash and particulate carryover.
04
Biological
Anaerobic Digestion
Wet organic slurry feeds high-rate anaerobic digester tanks, where specialized bacterial consortia/Enzymes digest volatile solids and Syngas to generate methane rich Biogas.
05
Upgrading
Gas Cleaning & Upgrading
Hydrogen sulfide (H₂S) trace contaminants are stripped, followed by Vacuum Pressure Swing Adsorption (VPSA) / amine scrubbing to selectively isolate carbon dioxide from pure biomethane.
06
Logistics
Compression & Cascaded Storage
Upgraded Bio CNG is pressurized via multi-stage compressors up to 250 bar (3,600 psi) and transferred directly to heavy-duty mobile cylinder cascades for vehicle dispensing or pipeline injection.
Three Useful Output Streams
A true circular economy model where zero material goes to landfills — transforming waste into clean energy, statutory agricultural inputs, and industrial gas.
Bio CNG (250 Bar)
Ultra-pure, methane-rich compressed natural gas routed to high-pressure cylinder cascades for clean vehicular transit, industrial thermal boilers, and municipal captive power generation.
Recovered CO₂
Purified, captured carbon dioxide stream redirected for commercial agricultural greenhouse enrichment, algae cultivation, or dry-ice and industrial chemical synthesis.
Digestate Bio-Products
Solid-liquid decanting separates rich fermented slurry into odorless solid organic bio-fertilizer for regenerative farm soils, alongside nutrient-rich liquid foliar fertilizer.
Engineering Verification Note:
Values, stage configurations, and equipment specifications depicted above reflect standard EBPL baseline deployment parameters. Site-specific gas composition, thermal ratings, flow velocities, and statutory safety enclosures are calibrated per Detailed Project Report (DPR) engineering reviews.
Statutory Intellectual Property
Proprietary Technology Protected by 7 Statutory Patents
This proprietary Bio CNG syngas-to-methane biological methanation system architecture, multi-stage gasification sequencing, and catalytic upgrading reactors are legally protected under seven distinct statutory patents.
